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Fisher ® Control-Disk TM Rotary Valve

Control-Disk Valve Description The Fisher Control-Disk rotary valve (figure 1) offers excellent throttling performance. An equal percentage flow characteristic provides an improved throttling range comparable to that of a segmented ball valve. This improved capability allows you to control closer to the target set point, regardless of process disturbances, which results in a reduction in process variability.
The valve body meets PN 10 through PN 40, CL150, and CL300 ratings. Face-to-face and raised-face dimensions meet EN 593, API 609, and MSS-SP68 standards. Line centering clips provide for versatility to mount and align the same wafer style valve body in different piping configurations (ASME and EN ratings).
The Control-Disk rotary valve features an eccentrically-mounted disk with either soft or metal seal, providing capability for enhanced shutoff. The interchangeable sealing technology allows for the same valve body to accept both soft and metal seals.
The actuator sizing and selection process is improved by simply reading a table for information.
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Control-Disk Valve Features

  • Equal percentage flow characteristic— An equal percentage flow characteristic provides an improved throttling range comparable to that of a segmented ball valve. This improved capability allows you to control closer to the target set point, regardless of process disturbances, which results in a reduction in process variability.
  • Global Standards— The valve meets API, ASME, and EN standards, making it suitable for use in all world areas.
  • PEEK/PTFE bearing as standard— The PTFE-lined PEEK bearing is a patented low friction, low wear bearing. It allows the valve to operate under high pressure drops for a high cycle life while maintaining low torque. The “drop-in” bearing design enables fast, easy maintenance.
  • Lower Operating Torques— The equal percentage disk reduces operating torque at peak angles of disk opening.
  • Spline-ended Shaft— The splined shaft with clamped lever and single-pivot linkage reduces lost motion between the actuator and the valve shaft.
  • Improved shaft-disk pinning— The improved expansion pin system ensures there is a positive, durable connection between disk and shaft. This connection reduces backlash and wear in the drive system, optimizing long-term performance. It also makes disassembly for maintenance quick and simple with no need for special tools.
  • New Spring-Loaded Shaft— The spring in the outboard shaft provides support to the drive train and disk, enabling the shaft to be installed in both horizontal and vertical orientations with no detriment to performance or cycle life. This complements the ability to mount the actuator on the left- or right-hand side, enabling access for any installation.
  • Excellent Emissions Capabilities— The optional ENVIRO-SEAL® packing systems, are designed with very smooth shaft surfaces and live-loading to provide improved sealing, guiding, and loading force transmission. The seal of the ENVIRO-SEAL system can control emissions to below 100 ppm (parts per million).
  • Sour Service Capability— Trim and bolting materials are available for applications involving sour liquids and gases. These constructions comply with NACE MR0175-2002, MR0103, and MR0175 / ISO 15156.
  • Field-Reversible Valve Action— The actuator/valve assembly action can be converted from push-down-to-open to push-down-to-close, or vice versa, without additional parts.
  • Easy Installation— Line-centering clips engage the line flange bolts to simplify installation and provide for centering of wafer-style valves in the pipeline. End connections are compatible with EN and ASME standards.
  • Excellent Shutoff Regardless of Pressure Drop— Both the S31600 (316 stainless steel) seal ring and bidirectional PTFE seal ring with pressure-assisting sealing action ensure shutoff regardless of flow direction.
  • Long Seal Life— The opening and closing path of the eccentric disk minimizes disk contact with the seal ring, thereby reducing seal wear, undue friction, and seating torque requirements. See figure 3.
  • Reliable Flange Gasketing Surface— The seal retainer screws and retention clips are outside the gasket surface of the seal retainer. Spiral-wound or flat-sheet gaskets can be installed between the uninterrupted seal retainer face and the pipeline flange.
  • Integral Shaft-to-Valve Body Bonding— Standard valve construction includes conductive packing to provide electrical bonding for hazardous area applications.
  • Powder paint as standard— The Emerson Process ManagementTM powder paint finish offers an excellent corrosion-resistant finish to all steel parts.
  • High Temperature Capability— The valve will operate at elevated temperatures, with the appropriate trim components.
  • Shaft Retention— Redundant shaft retention provides added protection. The packing follower, anti-blowout ring, and shaft groove interact to hold the shaft securely in the valve body (see figure 2).
  • Travel Indication— Additional travel indication can be achieved by using the indication line on the shaft, along with the disk position markings on the packing follower (see figure 5).

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Control-Disk Valve Specifications and Materials of Construction See tables 1 and 2.
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2052 Actuator Specifications and Materials of Construction See tables 10 and 11.
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2052 Actuator Features

  • Compact design, smaller actuators— Ensures reduced valve/actuator envelope dimensions leading to greater mounting versatility for both skids and smaller process plants, where space is at a premium.
  • Compatible with DVC2000 and DVC6000 digital valve controllers and Fisher 3620 positioner— The new actuator allows linkage-less feedback, via a contact-less magnetic array, from the lever to the end-mounted DVC2000. The DVC6000 and 3620 are side-mounted, with feedback through the cam and feedback arm.
  • Clamped lever to reduce lost motion— The clamped lever coupled with the single-pivot linkage and splined-shaft valve reduce lost motion between the actuator and the valve. The typical cumulative deadband for a Fisher rotary control valve assembly results in 0.5% or less variability.
  • No bench set required— The new nested spring design requires no bench set. This also simplifies the actuator selection process, see table 13.
  • ISO 5211 mounting with optional insert— The actuator can now be mounted directly onto non-spline shafts, such as Square and Double D. This allows the actuator, with its enhanced control, to mount on a wider range of valves.
  • Adjustable travel stops standard with optional lockout feature— Provides the ability to adjust or change the travel range without removing the actuator or the addition of extra parts. The optional lockout feature locks the lever in the spring-fail position.
  • Fail-safe mechanism contains no aluminum— All steel parts in this mechanism helps to ensure the actuator maintains integrity in the event of a fire.
  • Powder paint as standard— The Emerson Process Management powder paint finish offers an excellent corrosion-resistant finish to all external steel parts.
  • NAMUR VDE/VDI 3845 for accessory mounting— Meeting the Global standard ensures compatibility for most accessories, enabling quick and easy mounting.
  • Field reversible, right- or left-hand mounting— The actuator/valve assembly action can be converted from push-down-to-open to push-down-to-close, or vice-versa, without additional parts.
  • Declutchable and top-mounted handwheels— Available (except top-mounted not available for size 3 actuator).

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, or maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end user.

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Table Table 1. Fisher Control-Disk Valve Specifications
Specifications EN ASME
Valve Body Size DN 50, 80, 100, 150, 200, 250, and 300 NPS 2, 3, 4, 6, 8, 10, and 12
Pressure Rating PN 10 to 40 per EN 12516-1 CL150 / 300 per ASME B16.34
Valve Body Materials   EN 1.0619 steel WCC steel
EN 1.4409 stainless steel CF3M (316L) stainless steel
CW2M(1) CW2M(1)
M35-2(1) M35-2(1)
Disk Materials PTFE Seal EN 1.4409 stainless steel CF3M stainless steel
CW2M CW2M
M35-2 M35-2
Metal or UHMWPE Seal Chrome-plated EN 1.4409 Stainless Steel Chrome-plated CF3M Stainless Steel
End Connections Mates with raised-face flanges
per EN 1092-1
Mates with raised-face flanges
per ASME B16.5
Valve Body Style Wafer (flangeless) and single flange with tapped holes
Face-to-Face Dimensions Meets MSS SP68, API 609, and EN 558 standards
Shutoff   PTFE or UHMWPE seal ring - Class VI per ANSI/FCI 70-2 and IEC 60534-4
S31600 (316 SST) seal ring - 1% of Class IV per ANSI/FCI 70-2 and IEC 60534-4
Flow Direction Standard (forward flow) is with the seal retainer facing upstream; reverse flow is permissible within specified pressure drop limitations
Flow Characteristic Equal percentage
Disk Rotation Counterclockwise to open (when viewed from actuator side of valve body) through 90 degrees of disk rotation
Shaft Diameters and Approximate Weights See table 7
1. This material is not listed in EN 12516-1 or ASME B16.34. See figures 6 and 7 for pressure/temperature ratings.

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Table 2. Materials (Other Valve Components)
Component Material
Shafts and Pins S17400 (17-4PH) stainless steel, S20910 (XM-19) stainless steel, N10276, N05500
Anti-blowout Ring N07718
Seal PTFE or UHMWPE with S31600 (316 stainless steel) or R30003 spring. Metal seal is 316 stainless steel with graphite gaskets
Bearings PEEK/PTFE, R30006 (Alloy 6)
Packing PTFE/carbon-filled PTFE (standard), graphite die-molded ribbon, ENVIRO-SEAL PTFE packing, ENVIRO-SEAL graphite packing
Follower Spring N07718 with carbon-filled PEEK or S31600 spring seats
Bolting B8M Class 2, B7M, N05500, N07718
Nuts 8M, 2HM, N04400, N10276

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Table 3. Trim Combinations with Standard Construction Materials
Valve Body Material Shaft Material Disk Material Bearings Seal Material
1.0619 & WCC S17400 H1075 1.4409 & CF3M PEEK/PTFE PTFE
1.4409 & CF3M Chrome-Plated PEEK/PTFE UHMWPE or Metal
Alloy 6 Metal
1.4409 & CF3M S20910 1.4409 & CF3M PEEK/PTFE PTFE
1.4409 & CF3M Chrome-Plated PEEK/PTFE UHMWPE or Metal
Alloy 6 Metal
CW2M N10276 CW2M PEEK/PTFE PTFE
M35-2 N05500 M35-2 PEEK/PTFE PTFE

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Table 4. Material Temperature Capabilities
MATERIAL TEMPERATURE LIMITS(1)
EN Materials
Valve Body Shaft Bearing Lining and Jacket Seal Packing °C °F
1.0619 Steel S17400 or
S20910
PEEK / PTFE PTFE PTFE or Graphite –10 to 232 14 to 450
UHMWPE PTFE or Graphite –10 to 93 14 to 200
Metal PTFE –10 to 232 14 to 450
Graphite –10 to 260 14 to 500
R30006 (Alloy 6) Metal Graphite –10 to 400(2) 14 to 752(2)
1.4409 Stainless Steel S20910 PEEK / PTFE PTFE PTFE or Graphite –10 to 232 14 to 450
UHMWPE PTFE or Graphite –10 to 93 14 to 200
Metal PTFE –10 to 232 14 to 450
Graphite –10 to 260 14 to 500
R30006 (Alloy 6) Metal Graphite –10 to 500(2) 14 to 932(2)
CW2M N10276 PEEK / PTFE PTFE PTFE –10 to 232 14 to 450
M35-2 N05500 PEEK / PTFE PTFE PTFE –10 to 232 14 to 450
ASME Materials
Valve Body Shaft Bearing Lining and Jacket Seal Packing °C °F
WCC steel S17400 or
S20910
PEEK / PTFE PTFE PTFE or Graphite –29 to 232 -20 to 450
UHMWPE PTFE or Graphite –18 to 93 0 to 200
Metal PTFE –29 to 232 -20 to 450
Graphite –29 to 260 -20 to 500
R30006 (Alloy 6) Metal Graphite –29 to 427(2) -20 to 800(2)
CF3M Stainless Steel S20910 PEEK / PTFE PTFE PTFE or Graphite –46 to 232 –50 to 450
UHMWPE PTFE or Graphite –18 to 93 0 to 200
Metal PTFE –29 to 232 -20 to 450
Graphite –129 to 260 –200 to 500
R30006 (Alloy 6) Metal Graphite –129 to 454(2) –200 to 850(2)
CW2M N10276 PEEK / PTFE PTFE PTFE –46 to 232 –50 to 450
M35-2 N05500 PEEK / PTFE PTFE PTFE –46 to 232 –50 to 450
1. Minimum allowable temperature for PN series flanges is -10°C (14°F). See requirements of EN 13445-2 Annex B for applications below -10°C (14°F) with PN series flanges.
2. For applications exceeding 316°C (600°F), consult your Emerson Process Management sales office for appropriate disk material selection.

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Table 5. Maximum Allowable Shutoff Pressure Drops based on Trim (Seal, Shaft, and Bearings)Note: Do not exceed the EN or ASME pressure/temperature rating of the valve or mating flanges.
TRIM TEMPERATURE, °C DN
50 80 100 150 200 250 300
Bar
PTFE Seal
PEEK/PTFE Bearings
-45 t 65
93
121
149
191
204
232
51.7
48.5
38.6
28.7
13.8
10.3
3.4
51.7
48.5
38.6
28.7
13.8
10.3
3.4
51.7
48.5
38.6
28.7
13.8
10.3
3.4
51.7
48.5
38.6
28.7
13.8
10.3
3.4
51.7
48.5
38.6
28.7
13.8
10.3
3.4
35.2
35.0
33.8
28.7
13.8
10.3
3.4
41.4
41.4
38.6
28.7
13.8
10.3
3.4
UHMWPE Seal
PEEK/PTFE Bearings
-17 to 37
66
93
51.7
38.6
25.9
51.7
38.6
25.9
51.7
38.6
25.9
51.7
38.6
25.9
51.7
38.6
25.9
35.2
35.1
25.9
41.4
38.6
25.9
Metal Seal(1)
Metal Bearings
-28 to 93
149
204
260
316
371
427
454
18.5
16.9
15.8
14.5
13.8
13.2
12.5
12.1
16.5
16.5
16.5
16.5
16.5
16.5
16.5
16.5
13.9
13.9
13.9
13.9
13.9
13.9
13.9
13.9
12.8
12.8
12.8
12.8
12.8
12.8
12.8
12.8
11.0
11.0
11.0
11.0
11.0
11.0
11.0
11.0
6.8
6.8
6.8
6.8
6.8
6.8
6.8
6.8
7.0
7.0
7.0
7.0
7.0
6.9
6.6
6.5
Metal Seal(1)
PEEK/PTFE Bearings
-46 to 93
121
149
191
204
232
260
51.7
51.0
50.3
49.0
48.6
47.2
45.9
51.7
51.0
50.3
49.0
48.6
47.2
45.9
51.7
51.0
50.3
49.0
48.6
47.2
45.9
51.7
51.0
50.3
49.0
48.6
47.2
45.9
31.0
31.0
31.0
31.0
31.0
31.0
31.0
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
17.2
TRIM TEMPERATURE, °F NPS
2 3 4 6 8 10 12
Psi
PTFE Seal
PEEK/PTFE Bearings
-50 to 150
200
250
300
375
400
450
750
704
560
416
200
150
50
750
704
560
416
200
150
50
750
704
560
416
200
150
50
750
704
560
416
200
150
50
750
704
560
416
200
150
50
511
508
490
416
200
150
50
600
600
560
416
200
150
50
UHMWPE Seal
PEEK/PTFE Bearings
0 to 100
150
200
750
560
375
750
560
375
750
560
375
750
560
375
750
560
375
511
509
375
600
560
375
Metal Seal(1)
Metal Bearings
-20 to 200
300
400
500
600
700
800
850
268
246
230
211
200
192
181
176
239
239
239
239
239
239
239
239
202
202
202
202
202
202
202
202
185
185
185
185
185
185
185
185
159
159
159
159
159
159
159
159
99
99
99
99
99
99
99
99
102
102
102
102
102
99
96
94
Metal Seal(1)
PEEK/PTFE Bearings
-50 to 200
250
300
375
400
450
500
750
740
730
711
705
685
665
750
740
730
711
705
685
665
750
740
730
711
705
685
665
750
740
730
711
705
685
665
450
450
450
450
450
450
450
250
250
250
250
250
250
250
250
250
250
250
250
250
250
1. Pressure drops shown for metal seals are for forward flow only. For reverse flow with metal seal, limit pressure drop to 7 bar (100 psi).

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Table 6. Maximum Shutoff Pressure Drops with PTFE Seal and PEEK/PTFE Bearings and Fisher 2052 Actuator
VALVE SIZE ACTUATOR SIZE MAXIMUM SHUTOFF PRESSURE DROP, BAR
DN 2 bar Supply 4 bar Supply
50
80
100
1 13
3.7
- - -
52
35
9.2
80
100
150
200
2 52
38
6.7
- - -
52
52
30
10
100
150
200
250
300
3 52
42
16
4.1
- - -
52
52
47
24
13
VALVE SIZE ACTUATOR SIZE MAXIMUM SHUTOFF PRESSURE DROP, PSIG
NPS 30 psig Supply 60 psig Supply
2
3
4
1 185
54
- - -
750
514
133
3
4
6
8
2 750
555
97
- - -
750
750
427
140
4
6
8
10
12
3 750
609
229
60
- - -
750
750
674
343
184

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Table 7. Dimensions and Weights
  A E F G K R S(1) T U W APPROXIMATE
WEIGHT(2)
VALVE SIZE, PRESSURE RATING Wafer Single Flange Wafer Single Flange Wafer Single Flange
  mm kg
DN50/
NPS 2
PN10-40/
CL150-
300
43 187.5 150 - - - 109 - - - 125 102 12.7 117 - - - 14 4.7 6.7
DN80/
NPS 3
PN10-40/
CL150-
300
47/48
(3)
187.5 196 196 133 133 130 134 15.9 117 - - - 14 7.5 11.2
DN100/
NPS 4
PN10-40/
CL150-
300
53 214.4 222 226 122 147 172 162 19.1 152 32 14 12.5 17.6
DN150/
NPS 6
PN10-40/
CL150-
300
57 214.4 270 300 147 182 205 218 25.4 152 32 14 15.7 26.5
DN200/
NPS 8
PN10-16/
CL150
61 208 327 342 225 225 258 271 31.8 235 46 18 30.2 40.2
PN25-40 61 208 358 364 225 225 258 285 31.8 235 46 18 33.9 46.0
CL300 73
DN250/
NPS 10
PN10-16/
CL150
69 208 390 395 218 250 270 324 31.8 235 46 18 38.9 50.5
PN25-40 69 208 400 450 265 265 270 345 31.8 235 46 18 51.8 79.2
CL300 83
DN300/
NPS 12
PN10-16/
CL150
78 208 381 467 309 309 304 381 38.1 235 46 18 68.7 98.3
PN25-40 78 208 410 512 309 309 304 410 38.1 235 46 18 76.6 104.6
CL300 92
  Inches lbs
DN50/
NPS 2
PN10-40/
CL150-
300
1.69 7.38 5.91 - - - 4.29 - - - 4.92 4.02 0.50 4.62 - - - 0.55 10 15
DN80/
NPS 3
PN10-40/
CL150-
300
1.85/
1.89
(3)
7.38 7.72 7.72 5.24 5.24 5.12 5.28 0.63 4.62 - - - 0.55 17 25
DN100/
NPS 4
PN10-40/
CL150-
300
2.09 8.44 8.74 8.90 4.80 5.79 6.77 6.38 0.75 6.00 1.25 0.55 28 39
DN150/
NPS 6
PN10-40/
CL150-
300
2.24 8.44 10.63 11.81 5.79 7.17 8.07 8.58 1.00 6.00 1.25 0.55 35 58
DN200/
NPS 8
PN10-16/
CL150
2.40 8.19 12.87 13.46 8.86 8.86 10.16 10.67 1.25 9.25 1.81 0.71 67 89
PN25-40 2.40 8.19 14.09 14.33 8.86 8.86 10.16 11.22 1.25 9.25 1.81 0.71 75 102
CL300 2.87
DN250/
NPS 10
PN10-16/
CL150
2.72 8.19 15.35 15.55 8.58 9.84 10.63 12.76 1.25 9.25 1.81 0.71 86 111
PN25-40 2.72 8.19 15.75 17.72 10.43 10.43 10.63 13.58 1.25 9.25 1.81 0.71 114 175
CL300 3.27
DN300/
NPS 12
PN10-16/
CL150
3.07 8.19 15.00 18.39 12.17 12.17 11.97 15.00 1.50 9.25 1.81 0.71 151 217
PN25-40 3.07 8.19 16.14 20.16 12.17 12.17 11.97 16.14 1.50 9.25 1.81 0.71 169 231
CL300 3.62
1. This nominal valve shaft diameter is the shaft diameter through the packing box. Use this diameter when selecting Fisher actuators.
2. Valve assembly only.
3. 48 mm for CL150 and CL300 single flange only.

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Table 8. Line Bolting Dimensions
VALVE SIZE Y
Pressure Rating
CL150 CL300 PN10 PN16 PN25 PN40
DN80 / NPS 3 4X 5/8-11 8X 3/4-10 8X M20X2.5
DN100 / NPS 4 8X 5/8-11 8X 3/4-10 8X M16X2 8X M20X2.5
DN150 / NPS 6 8X 3/4-10 12X 3/4-10 8X M20X2.5 8X M24X3
DN200 / NPS 8 8X 3/4-10 12X 7/8-9 8X M20X2.5 12X M20X2.5 12X M24X3 12X M27X3
DN250 / NPS 10 12X 7/8-9 16X 1-8 12X M20X2.5 12X M24X3 12X M27X3 12X M30X3.5
DN300 / NPS 12 12X 7/8-9 16X 1-1/8-8 12X M20X2.5 12X M24X3 16X M27X3 16X M30X3.5

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51.3:Control-Disk
December 2009
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