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644 and 645 Pump Governors Tables Figures Print Version Collapse Expand
 
644 and 645 Differential Pressure Pump Governor Actuators

644 and 645 Pump Governors Description 644 and 645 actuators are used in combination with any of several sliding-stem valves to automatically control steam-driven boiler feedwater pumps (reciprocating or turbine). The 644 or 645 actuator (see figures 1 and 3), when used in combination with one of several push-down-to-close sliding-stem valves, forms a pump governor.
644 and 645 actuators may also be combined with push-down-to-open valves to be used as relief governors. Relief governors are used to divert excess pump discharge back to the suction side of the pump.
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Features

  • Rugged Construction—Steel and cast iron construction provides long service life.
  • Ease of Maintenance—Few moving parts and easy access reduce maintenance and downtime.
  • Ease of Adjustment—Spring adjustment is readily accessible without removing any parts.
  • Fast Acting—Direct-operated configuration provides fast speed of response.

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Determining Buildup or Droop To determine the buildup (for relief applications) or droop (for pressure reducing applications):
1. Find a pressure setting limit range that includes the required pressure setting from table 1.
2. Find the sensitivity factor for the desired spring and actuator casing combination from table 1.
3. Use the formula below to determine the buildup or droop required for normal actuator travel.

where,
P = Buildup (for pressure relief) or Droop (for pressure reduction), bar (psig)
Y = Normal actuator travel, mm (inches)
X = Sensitivity factor from table 1 mm/newtons (inches/psig)

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Installation These actuators may be installed in any position. Typical installations are shown in figure 2. Dimensions are shown in figure 4.
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Ordering Information

Application


1. Differential pressure
2. Temperature (normal operating and maximum)
3. Required spring

Actuator

Refer to the specifications table. Review the description to the right of each specification and in the referenced table. Specify a choice wherever there is a selection to be made.

Valve Body and Accessories

Refer to separate valve bulletin and bulletins covering accessories for ordering information.

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Specifications

Actuator Sizes

See table 1

Actuator Travel

Chloroprene Diaphragm: 11 mm (0.4375 inch) maximum
Stainless Steel Diaphragm: 3 mm (0.125 inch) maximum

Operating Principle

■Direct-acting with push-down-to-close valve
■Reverse-acting with push-down-to-open valve

Differential Pressure Ranges

See table 1

Maximum Casing Pressure

644 Actuator:
Cast-Iron Casing: 20.7 bar (300 psig)
Steel Casing: 41.4 bar (600 psig)
645 Actuator:
Cast-Iron Casing: 34.5 bar (500 psig)
Steel Casing: 69.0 bar (1000 psig)

Construction Materials

Diaphragm:
644: ■Chloroprene or ■Stainless steel
645: Chloroprene
Diaphragm Casing: ■Cast iron or ■Steel
Diaphragm Head: ■Cast iron or ■Steel
Diaphragm Rod: Stainless Steel
Packing: ■Graphite or ■PTFE

Maximum ∆P Across Diaphragm

13.8 bar (200 psi)

Effective Diaphragm Area

644:
Size 1: 146 cm2 (8.9 inch2)
Size 2: 243 cm2 (14.8 inch2)
Size 3: 364 cm2 (22.2 inch2)
645: 338 cm2 (20.6 inch2)

Material Temperature Capabilities

644:
Chloroprene Diaphragm:-40 to 82°C
(-40 to 180°F)
Stainless Steel Diaphragm:
Cast-iron casing: -40 to 232°C (-40 to 450°F); Steel casing: -40 to +399°C (-40 to 750°F)
645: -37 to 82°C (-35° to 180°F)

Casing Pressure Connections

1/4 NPT internal

Spring Ranges and Sensitivity

See table 1

Stem Size

644: 9.5 mm (3/8 inch)
645: 12.7 mm (1/2 inch)

Yoke Boss Diameters

644: ■54 mm (2-1/8 inch) or
■71 mm (2-13/16 inch)
645: 71 mm (2-13/16 inch)

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Table Table 1. Spring Information
ACTUATOR DIFFERENTIAL PRESSURE RANGE SPRING RATE SENSITIVITY SPRING PART NUMBER
  Bar Psi N/mm Lbf/in mm/N In/Psi
644 Size 3
Casing
0.3-1.2
1.2-1.9
5-18
18-27
56
107
314
609
26.1
13.5
0.0707
0.0365
1F945527032
1F945627032
Size 2
Casing
1.9-2.8
2.8-3.8
27-40
40-55
107
165
609
940
9.0
6.2
0.0244
0.0168
1F945627032
1F945727042
Size 1
Casing
3.8-4.7
4.7-6.9
55-68
68-100
107
165
609
940
5.4
3.7
0.0146
0.0101
1F945627032
1F945727042
645   1.0-1.7
1.7-2.4
2.4-3.2
3.2-4.1
4.1-4.3
14-24
24-35
35-47
47-59
59-62
43
64
86
107
129
246
368
490
612
735
21.0
14.0
10.5
11.0
7.1
0.057
0.038
0.0286
0.0299
0.0191
1F714427112
1F176727032
1F176827092
1F176927092
1E792327092
4.3-5.9
5.9-6.8
6.8-8.2
8.2-9.7
9.7-10.7
62-85
85-99
99-119
119-140
140-155
145
221
257
310
368
830
1260
1470
1770
2100
6.2
4.1
3.5
2.9
2.5
0.0169
0.0111
0.0095
0.0079
0.0067
1F714327092
1E795327082
1E792427082
1E795427082
1E793327082

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Table 2. Dimensions
ACTUATOR YOKE
BOSS
DIAMETER
E C (DIAMETER)
YOKE
BOSS
DIAMETER
SIZE
1
SIZE
2
SIZE
3
SIZE
1
SIZE
2
SIZE
3
mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch mm Inch
644 54
71
2-1/8
2-13/16
503
548
19.81
21.56
521
565
20.50
22.25
522
567
20.56
22.31
152 6.00 206 8.12 229 9.00

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61.9:644
August 2008
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