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Type 646 Electro-Pneumatic Transducers

646 Transducers Description Type 646 electro-pneumatic transducers, shown in figure 1, use a patented converter module that converts a 4 to 20 milliampere input signal to a proportional 0.2 to 1.0 bar (3 to 15 psig) pneumatic output signal. The converter module uses small parts of minimum mass, which are balanced symmetrically around a pivot point at the center of the mass. This balanced arrangement results in a high performance instrument that reduces sensitivity to vibration.
An integral pneumatic relay provides the high capacity necessary to drive pneumatic control valve/actuator assemblies without additional boosters or positioners. The transducer also provides stable, accurate operation when its output is transmitted to small volume chambers, such as a pneumatic positioner or other pneumatic instrument. Reduced sensitivity to vibration combined with high capacity and first order lag characteristics make the Type 646 transducer ideal for direct mounting on control valve/actuator combinations.
Connectors and piping can be installed with each Type 646 transducer for diagnostic testing.
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Specifications

Input Signal(1)

4 to 20 mA DC, constant current with 30 VDC maximum compliance voltage

Equivalent Circuit

The 646 equivalent circuit is a series circuit consisting of a constant voltage drop (battery) of approximately 2.1 VDC and a total resistance of 143 ohms. Input is shunted by three 6.8 V zener diodes (see figure 2).

Output Signal(1)

0.2 to 1.0 bar (3 to 15 psig) direct acting only

Supply Pressure(1,4)

Recommended: 1.4 bar (20 psig)
Minimum: 1.4 bar (20 psig)
Maximum: 3.4 bar (50 psig)

Maximum Steady-State Air Consumption(1,2)

Air consumption is proportional to output pressure. Maximum consumption at 1.0 bar (15 psig) output is 0.20 normal m3/hr (7.8 scfh).

Maximum Output Air Capacity(2)

8.0 normal m3/hr (300 scfh) at 1.4 bar (20 psig) supply pressure

Performance(3)

Reference Accuracy: ±0.5% of full scale output span; includes combined effects of hysteresis, linearity, and deadband
Independent Linearity (1): ±0.5% of full scale output span
Hysteresis (1): 0.4% of full scale output span
Frequency Response (1): Gain is attenuated 3 dB at 10 Hz with transducer output signal piped to a typical instrument input
Temperature Effect: ±4% of full scale output span per 100°F (55°C) change
Supply Pressure Effect: 0.2% of full scale output span per psi supply pressure change
Vibration Effect: Less than 1% of full scale output span when tested to SAMA PMC 31.1, Condition 3
Electromagnetic Interference (EMI)(1): Tested per IEC 61326-1 (Edition 1.1). Conforms to the European EMC Directive. Meets emission limits for class A equipment (industrial locations) and class B equipment (domestic locations). Meets immunity requirements for industrial locations (Table A.1 in the IEC specification document). Immunity performance is shown in table 1.

Operating Ambient Temperature Limits(4)

-40 to 71°C (-40 to +160°F)

Housing

NEMA 3; IEC 529 IP54 weatherproof. Mount instrument with vent on side or bottom if weatherproofing is a concern.

Electrical Classification

Intrinsic Safety, Explosion proof, Dust-Ignition proof, DIV 2,

Intrinsic Safety, Explosion proof, Non-incendive, Dust-Ignition proof,

Intrinsic Safety, Flameproof, and Type n
Refer to tables 2, 3, and 4 for additional information.

Construction Materials

Housing, Cap, and Relay Body: Die cast aluminum with less than 1% copper

Adjustments

Zero and Span: Trim potentiometers (20 turn) for zero and span adjustments are located under the housing cap

Connections

Supply and Output Pressure: 1/4 NPT internal connection
Vent: 1/4 NPT internal
Electrical: ■Standard 1/2 NPT or, ■Optional M20 or PG13 conduit adapter (see figure 4)
Wire Size: 18 to 22 AWG

Mounting Position

Any position is acceptable for standard pipestand, panel, or actuator mounting. For weatherproof housing, mount the transducer to allow the vent to drain.

Approximate Weight (Transducer Only)

1.6 kg (3.5 pounds)

Options

Output pressure gauge


1. Defined in ISA Standard S51.1.
2. Normal m3/hour--Normal cubic meters per hour (0°C and 1.01325 bar, absolute). Scfh--Standard cubic feet per hour (60°F and 14.7 psig).
3. Performance values are obtained using a transducer with a 4 to 20 mA dc input signal and a 0.2 to 1.0 bar (3 to 15 psig) output signal at an ambient temperature of 24°C (75°F).
4. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded.
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Features

  • Small Size—The small size and light-weight design of the transducer facilitate mounting and provide improved space utilization.
  • Vibration Resistance—The transducer, used in a standard valve/actuator mounted application, exhibits an output shift of less than 1 percent of span when tested to SAMA Standard PMC 31.1, Condition 3.
  • High Output Capability—The output volume of the transducer is adequate to drive valve/actuator combinations without requiring a positioner or volume booster.
  • Low Air Consumption—The transducer has low air consumption which cuts operating costs.
  • Easy Maintenance—Modular design of the converter allows easy replacement in the field for reduced maintenance costs.
  • Superior Performance—The accuracy, linearity, and frequency response coupled with minimal hysteresis far exceed the requirements of most control systems.
  • Mounting Position Insensitivity—The Type 646 will operate in any orientation.

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Valve Stroking Time Figure 3 shows relative times for loading and exhausting an actuator. Stroking time depends upon the size of the actuator, travel, relay characteristics and the magnitude and rate of change of the input signal. If stroking time is critical, contact your Emerson Process ManagementTM sales office.
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Installation Refer to figure 4 for location of standard mounting holes in the housing. Standard mounting hardware is provided for mounting on the actuator, a pipestand, or a panel. Field wiring connections are made to the terminal block accessible under the housing cap. Dimensions are shown in figure 4.
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Ordering Information To determine what ordering information is required, refer to the specification table. Carefully review the description of each specification. Specify the desired choice whenever there is a selection available. Also, specify options that are applicable to the application.

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use, and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Table Table 1. Immunity Performance
Port Phenomenon Basic Standard Performance Criteria(1)
Enclosure Electrostatic discharge (ESD) IEC 61000-4-2 A
EM field IEC 61000-4-3 A
Rated power frequency magnetic field IEC 61000-4-8 A
I/O signal/control Burst IEC 61000-4-4 A
Surge IEC 61000-4-5 B
Conducted RF IEC 61000-4-6 A
1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.
Specification Limit = +/- 1% of span.

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Table 2. Hazardous Area Classifications for Canada—CSA
CERTIFICATION BODY CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
CSA (Intrinsic Safety)
Class/Division
Class I, II Division 1 GP A, B, C, D, E, F, G per drawing 21B5606
  T4A (Tamb ≤ 71°C) CSA ENC 3
(Explosion Proof)
Class I, Division I, Groups A, B, C, D
- - - T5 (Tamb ≤ 71°C) CSA ENC 3
Class I, Division 2, GP A, B, C, D
Class II, Division 1, Groups E, F, G
Class II, Division 2, GP E, F, G
- - - T5 (Tamb ≤ 71°C) CSA ENC 3

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Table 3. Hazardous Area Classifications for United Stated—FM
CERTIFICATION BODY CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
FM (Intrinsic Safety)
Class I, II, III Division 1 GP A, B, C, D, E, F, G per drawing 21B5607
Vmax = 40 VDC
Imax = 200 mA
Ci = 0 nF
Li = 0 mH
T5 (Tamb ≤ 60°C) NEMA 3
(Explosion Proof)
Class I, Division I, Groups A, B, C, D
- - - T5 (Tamb ≤ 71°C) NEMA 3
Class I, Division 2, GP A, B, C, D
Class II, Division 1, Groups E, F, G
Class II, Division 2, GP F, G
- - - T5 (Tamb ≤ 71°C) NEMA 3

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Table 4. Hazardous Area Classifications—ATEX
CERTIFICATE CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE ENCLOSURE RATING
ATEX II 1 G
Gas
EEx ia IIC T4/T5 —Intrinsic Safety
Ui = 30 VDC
Ii = 150 mA
Pi = 1.0 W
Ci = 0 nF
Li = 0 mH
T4 (Tamb ≤ 71°C)
T5 (Tamb ≤ 40°C)
IP54
II 2 G
Gas
EEx d IIB T6 —Flameproof
- - - T6 (Tamb ≤ 71°C) IP54
II 3 G
Gas
EEx nL IIC T6 —Type n
- - - T6 (Tamb ≤ 71°C) IP54

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62.1:646
April 2007
©Fisher Controls International LLC 1988, 2007; All Rights Reserved Printed in USA
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