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Design DMA, DMA/AF, DMA/AF-HTC, DSA, DVI, and TBX-T Desuperheaters

Desuperheaters Description Design DMA, DMA/AF, DMA/AF-HTC, DSA, DVI, and TBX-T desuperheaters (figure 1) can be used in many applications to efficiently reduce the temperature of superheated steam to the desired set point. Available variations are mechanically atomized (both fixed geometry and variable geometry) and steam assisted. Desuperheaters are available for installation in steam lines from DN25 through DN1500 (NPS 1 through 60) in diameter and are capable of maintaining steam temperatures to within 6°C (10°F) of saturation temperatures.

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Available Desuperheater Types

  • Design DMA—A simple mechanically atomized desuperheater with single or multiple, fixed-geometry spray nozzles is intended for applications with nearly constant load. The Design DMA is installed through a flanged connection on the side of a DN150 (NPS 6) or larger pipeline. Maximum unit CV is 3.8.
  • Design DMA/AF—A variable-geometry, mechanically atomized, back-pressure-activated desuperheater with one, two, or three spray nozzles is designed for applications requiring control over moderate load fluctuations. The Design DMA/AF desuperheater (figure 2) is installed through a flanged connection on the side of a DN200 (NPS 8) or larger pipeline. Maximum unit CV is 15.0.

  • Design DMA/AF-HTC— The Design DMA/AF-HTC is functionally equivalent to the Design DMA/AF, however it is structurally suited for severe applications. The most common applications include boiler interstage attemperation, where the desuperheater is exposed to high thermal cycling and stress, high steam velocities and flow induced vibration. In addition to this specific application, the Design DMA/AF-HTC is suitable for other severe desuperheating application environments. The Design DMA/AF-HTC uses a forged construction optimized to move weld joints away from high stress regions. The Design DMA/AF-HTC differs from other desuperheaters whereas it requires a minimum mounting ID of NPS 4. Typically this requires using a long welding neck flange for the mounting flange.

The desuperheater design incorporates an integral thermal liner inside the desuperheater body pipe. This minimizes the potential for thermal shock when cool water is introduced to the unit that is already heated to the operating steam temperature.
The nozzle mount for the Design DMA/AF-HTC is engineered to minimize the potential for excitation due to vortex shedding and flow induced vibration. The Design DMA/AF-HTC desuperheater (figure 5) is installed through a flanged connection on a DN200 (NPS 8) or larger pipeline. Maximum unit CV is 15.0.

  • Design DSA—The Design DSA desuperheater uses high-pressure steam for rapid and complete atomization of spraywater in low-velocity steam lines. This desuperheater (figure 3) is installed through a flanged connection on a DN200 (NPS 8) or larger pipeline. This desuperheater is intended for applications requiring high rangeability. Maximum unit CV is 9.97.
  • Design DVI—This desuperheater injects spraywater in the outlet of the venturi section, assuring excellent mixing and rapid atomization. The Design DVI desuperheater (figure 6) is easily installed between flanges in DN25 through DN600 (NPS 1 through 24) steam lines. There are no moving parts, and the water injection pattern provides rapid and thorough cooling. It is intended for applications with moderate load changes and low-velocity steam. Maximum unit CV is 9.48.
  • Design TBX-T—The Design TBX-T desuperheater incorporates a spraywater manifold of variable geometry Type AF nozzles that produce an optimized spray pattern over a wide operating range. These nozzles are strategically placed to achieve optimal mixing and quick vaporization at all flowing conditions (see figure 4).

The Design TBX-T desuperheater can be configured with a pressure reducing valve (PRV) immediately upstream, with an integral diffuser, or as a standalone device.

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Principle of Operation For the most efficient use of heat energy from steam, it is necessary to reduce the temperature of steam to near the saturation temperature. With steam that is at or near the saturation temperature, it is possible to recover the large amount of energy that was put into the steam when it was heated from water to steam.
The Design DMA, DMA/AF, DMA/AF-HTC, DSA, and DVI desuperheaters produce a spray of cooling water in a steam line (figure 7). The spraywater cools the steam to near the saturation temperature. The rate of cooling is dependent on spraywater droplet size, distribution, and velocity. The temperature is controlled by varying the amount of spraywater flow.
In operation, spraywater is supplied to a connection on the desuperheater. A signal from a downstream controller positions an actuator or valve to control the amount of spraywater flow for cooling. The spraywater control valve is a separate valve in the spraywater line.
In the Design DSA desuperheater, high pressure steam is mixed with the spraywater to produce a critical or near-critical pressure drop in the atomizing steam for a very high velocity. The high velocity disperses the spraywater into very small particles for rapid cooling.
In the Design DVI desuperheater, spraywater enters the desuperheater water tube. It continues into the distribution chamber and is forced into the injection orifices. Steam enters the desuperheating venturi and is accelerated to maximize the velocity at the point of water injection. The high steam velocity and turbulent steam flow improves mixing of water and steam, increasing rangeability.
In the Design TBX-T desuperheater, spraywater is supplied to the manifold and distributed to the nozzles. These nozzles are strategically placed to achieve optimal mixing and quick vaporization at all flowing conditions. The Design TBX-T desuperheater can be configured with a pressure reducing valve (PRV) immediately upstream, with an integral diffuser, or as a standalone device. Dimensions are dependent of the design requirements. Consult your Emerson Process ManagementTM sales office with service conditions to obtain dimensions.
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Ordering Information Use the flow chart in figure 8 to select the appropriate desuperheater for your requirements. Dimensions are shown in figures 9, 10, 11, and 12. Contact your Emerson Process Management sales office for a personal computer-based desuperheater sizing program and additional information.
When ordering, specify the following information. Items 1 through 6 are required for desuperheater sizing.
1. Maximum, normal, and minimum steam flow rate.
2. Steam pressure and temperature at the inlet and outlet.
3. Spraywater pressure and temperature.
4. Atomizing steam pressure and temperature (Design DSA desuperheater only).
5. Design conditions, if different from operating conditions.
6. Steam line size.
7. Desuperheater steam connection size, type, and rating.
8. Spraywater connection size from table 1.
9. Atomizing steam connection size from table 1 (Design DSA desuperheater only).
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Specifications

Available Types

Design ■DMA, ■DMA/AF, ■DMA/AF-HTC, ■DSA, ■DVI, and ■TBX-T(see the Available Desuperheater Types section for descriptions)

Connections

See table 1

Maximum Pressure Rating(1)

Consistent with applicable pressure-temperature ratings (as shown in table 1) per ASME B16.34

Inherent Rangeability

Up to 50:1. The ratio of maximum to minimum controllable Cv is dependent upon the available water pressure differential

Spray Water Pressure Required(2)

3.5 to 35 bar (50 to 500 psi) greater than steam line pressure

Atomizing Steam (Design DSA)

Atomizing steam should be 2.0 times the pressure of the steam to be desuperheated. Amount of atomizing steam will be 10% of maximum spraywater flow

Maximum Unit CV (for Spraywater Flow)

Design DMA: 3.8
Design DMA/AF: 15.0
Design DMA/AF-HTC: 15.0
Design DSA: 9.97
Design DVI: 9.48
Design TBX-T: Contact your Emerson Process Management sales office

Construction Materials

Desuperheater Body (all Designs except DMA/AF-HTC): ■ Carbon steel, ■Chrome-moly alloy steel (F22), or ■300 series stainless steel
Desuperheater Body (Design DMA/AF-HTC): ■Chrome-moly alloy steel (F22, F91)
Nozzle Material Design DMA: ■ 303,■ 316, or, ■410 stainless steel
Design DMA/AF, DMA/AF-HTC, TBX-T, and DSA: ■410 stainless steel
Design DVI: ■303 or ■316 stainless steel or ■ F22 venturi with drilled hole


1. Do not exceed the pressure or temperature limits in this bulletin, nor any applicable code or standard limitations.
2. A function of required turndown and equipment selection.

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Table Table 1. Connection Sizes
DESIGN STEAM LINE SIZE, NPS STEAM LINE CONNECTION SPRAYWATER CONNECTION ATOMIZING STEAM CONNECTION
Size, NPS ASME Pressure Rating Raised-Face Flange(1) Size, NPS ASME Pressure Rating Raised-Face Flange(1) Size, NPS ASME Pressure Rating Raised-Face Flange(1)
DMA 6 through 60 3, 4, or 6 CL150, 300, 600 1, 1-1/2, or 2 CL150 - 2500 N/A N/A
DMA/AF 8 through 60 3(2), 4, 6, or 8 1, 1-1/2, 2, 2-1/2, or 3 N/A N/A
DMA/AF-HTC 8 through 60 4 CL600, 900, 1500, or 2500 1-1/2(3), or 2 CL600 - 2500 N/A N/A
DSA 8 through 60 3(2), 4, or 6 CL150, 300, 600, 900, or 1500 1, 1-1/2, or 2 CL150 - 2500 1, 1-1/2, or 2 CL150, 300, 600, 900, or 1500
DVI 1 through 24 1 through 24 CL150, 300, 600, 900, or 1500 1/2, 3/4, 1, or 2 CL150 - 2500 N/A N/A
TBX-T(4) 8 through 36 8 through 36 BWE 1 through 3 CL150 - 2500 N/A N/A
1. Other standard flanges and connections are also available.
2. Consult your Emerson Process Management sales office for acceptability of NPS 3 mounting connection for size and pressure class specified.
3. NSP 1-1/2 spraywater connection is only available for CL600 and 900.
4. Consult your Emerson Process Management sales office.

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Table 2. Design DMA and DMA/AF Dimensions
DIMENSION
A D (Nominal Pipe Size), NPS T
mm Inches mm Inches
360 14.19 6(1)
8
10
273
248
216
10.75
9.75
8.50
448 17.63 12
14
16
18
279
267
241
216
11.00
10.50
9.50
8.50
524 20.63 20
22
24
>24
267
241
216
216
10.50
9.50
8.50
8.50
1. Design DMA only.
Note: For NPS 6 and 8 (Design DMA/AF only) mounting flange, add 69.6 mm (2.75 inches) to the A and T dimensions. For CL2500 mounting, consult your Emerson Process Management sales office. Refer to the certified drawing to verify the inside-diameter requirements of mounting for Design DMA/AF.

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Table 3. Design DSA Dimensions
DIMENSION
A D (Nominal Pipe Size), NPS T
mm Inches mm Inches
360 14.19 8
10
248
216
9.75
8.50
448 17.63 12
14
16
18
279
267
241
216
11.00
10.50
9.50
8.50
524 20.63 20
22
24
>24
267
241
216
216
10.50
9.50
8.50
8.50
Note: For NPS 6 mounting flange, add 69.6 mm (2.75 inches) to the A and T dimensions. For CL2500 mounting, consult your Emerson Process Management sales office.

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Table 4. Design DVI Dimensions
NOMINAL PIPE SIZE, NPS A B C—WATER CONNECTION TO MATING FLANGE D E
PRESSURE RATING
CL150 CL300 CL600 CL900 CL1500
mm
1
1-1/2
2
2-1/2
3
76
76
76
76
76
51
73
92
105
127
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
254
83
83
83
83
83
38
38
38
38
38
4
6
8
10
12
76
76
102
102
152
157
216
270
324
381
254
254
254
406
406
254
254
406
406
406
254
254
406
406
406
254
406
406
406
406
254
406
406
406
508
83
83
108
108
159
38
38
51
51
76
14
16
18
20
24
152
152
203
203
203
413
470
533
584
692
406
406
406
508
508
406
406
508
508
559
406
508
508
508
559
508
508
508
559
660
508
508
559
660
711
159
159
210
210
210
76
76
102
102
102
Inches
1
1-1/2
2
2-1/2
3
3
3
3
3
3
2.00
2.88
3.63
4.13
5.00
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
3.25
3.25
3.25
3.25
3.25
1.50
1.50
1.50
1.50
1.50
4
6
8
10
12
3
3
4
4
6
6.19
8.50
10.63
12.75
15.00
10
10
10
16
16
10
10
16
16
16
10
10
16
16
16
10
16
16
16
16
10
16
16
16
20
3.25
3.25
4.25
4.25
6.25
1.50
1.50
2.00
2.00
3.00
14
16
18
20
24
6
6
8
8
8
16.25
18.50
21.00
23.00
27.25
16
16
16
20
20
16
16
20
20
22
16
20
20
20
22
20
20
20
22
26
20
20
22
26
28
6.25
6.25
8.25
8.25
8.25
3.00
3.00
4.00
4.00
4.00

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Table 5. Design DMA/AF-HTC Dimensions
WATER FLANGE DESUPERHEATER BODY FLANGE(1) DIMENSION
Size, NPS Pressure Rating Size, NPS Pressure Rating E
(Standard)
mm Inches
1-1/2 CL600 4 CL600 203 8
CL900 4 CL900 203 8
2 CL600 4 CL600 203 8
CL900 4 CL900 254 10
CL1500 4 CL1500 254 10
CL2500 4 CL2500 292 11.50
1. The Design DMA/AF-HTC requires an NPS 4 minimum mounting I.D.

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Table 6. Design DMA/AF-HTC Dimensions
DIMENSION
D
(Nominal Pipe Size)
Desuperheater Body Flange Size, NPS B
(Insertion Length)
T
(Height)
mm NPS mm Inches mm Inches
200 8 4 356 14.00 248 9.75
250 10 4 356 14.00 216 8.5
300 12 4 444 17.50 279 11.0
350 14 4 444 17.50 267 10.5
400 16 4 444 17.50 241 9.5
450 18 4 444 17.50 216 8.5
500 20 4 444 17.50 216 8.5
550 22 4 444 17.50 216 8.5
600-900 24-36 4 444 17.50 216 8.5

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85.2:DMA
April 2008
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