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Design V260 Ball Control Valve

V260 Valve Description The Design V260 is a full bore control valve designed from the ground up with features for optimized pressure, flow and process control. An integral drilled attenuator controls noise and vibration from high pressure drop liquids and gases. The splined shaft connection to the actuator reduces lost motion.
The Design V260A with Aerodome attenuator, V260B with Hydrodome attenuator, and V260C Ball Control Valves (figures 1, 2 and 3) combine the efficiency of a rotary valve with the energy-dissipating capability of a special trim to provide improved performance for demanding applications. The valve is available with single, dual, or dual block-and-bleed seal options (see the Specifications table).
The trim design of the Design V260A is used in gas service to reduce noise effects that cause pipeline vibration. The Design V260B provides improved performance for demanding applications such as pump bypass and pipeline take-off. The trim is designed for liquid service to help eliminate or reduce cavitation and associated pipeline noise and vibration. The Design V260C full-bore ball valve is designed for automated control in bypass, batch, monitor, and emergency shutoff service applications, and it presents little or no restriction to flow.
The Design V260 full-bore ball valve is available with composition seals, and process type stem packing for improved service life.
Unless otherwise noted, all NACE references are to NACE MR0175-2002.

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Specifications

Valve Body Sizes and End Connection Styles

■8-, ■10-, ■12-, ■16-, and ■20-inch flanged valves with Class 300 and Class 600 raised-face flanges compatible with ASME B16.5. Consult your Emerson Process ManagementTM sales office for other end style connections.

Maximum Inlet Pressures and Temperatures(1)

Consistent with Class 300 or 600 pressure-temperature ratings per ASME B16.34

Maximum Allowable Shutoff Pressure Drop(1).

For Single-Seal and Dual-Seal Construction (Except where further limited by the pressure-temperature rating of the valve body):
■Class 300: 51 bar (740 psi) at 38°C (100°F)
■Class 600: 103 bar (1480 psi) at 38°C (100°F)

Flow Characteristic

■Modified linear with single high density attenuator, ■Modified equal percentage with single characterized attenuator (see figure 4), or ■Modified equal percentage without attenuator

Flow and Shutoff Direction

Unidirectional flow for Design V260 is forward flow. Seal is upstream.
Single Seal Constructions: Should be used for unidirectional flow and unidirectional shutoff only.
Double Seal Constructions: V260A and V260C may be used for unidirectional and bidirectional flow. V260B should be used for unidirectional flow only for effective anti-cavitation protection. Bidirectional shutoff requires the dual seal construction.

Flow Coefficients

See the section titled Coefficients in this bulletin, or Catalog 12

Shutoff Classification

Single-Seal Composition Constructions: 0.001% of maximum valve capacity (less than 10% of ANSI/FCI 70-2 Class IV and IEC 60534-4)
Dual-Seal Composition Constructions: 0.001% of maximum valve capacity (less than 10% of ANSI/FCI 70-2 Class IV and IEC 60534-4)

Seal Material and Temperature Capability(1)

Standard: ■POM (polyoxymethylene) -29 to 82°C (-20 to 180°F)
Optional: ■PTFE/PEEK(2) (3) -29 to 93°C (-20 to 200°F)

Maximum Ball Rotation

90 degrees

Actuator Mounting

Right-hand or left-hand mounted as viewed from the valve inlet for forward flow

Packing Arrangements

PTFE Packing: Standard construction
(see figure 5)
ENVIRO-SEAL ® Packing: This optional packing system provides improved sealing, guiding, and transmission of loading force to control liquid and gas emissions. Contact your Emerson Process Management sales office for availability of ENVIRO-SEAL packing (see figure 5)

Dimensions

See figure 6

Options

■Double block-and-bleed applications (Dual-seal construction is required), ■Two Stage V260A
Attenuator, ■Two or Three Stage V260B Attenuator, ■Class 150 or Class 900 flanges, ■Ring type joint flanges


1. The pressure/temperature limits in this bulletin and any applicable standard or code limitation for this valve should not be exceeded.
2. PTFE stands for Polytetrafluoroethylene, and PEEK stands for PolyEtherEtherKetone.
3. Temperature limit of PTFE/PEEK is limited due to standard Nitrile O-Ring. Contact your Emerson Process Management sales office for higher temperature options, up to 232°C (450°F).
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Features

  • Excellent Throttling Performance—The splined ball to shaft connection, splined shaft to actuator connection, double power-end bushing assemblies, and trunnion guiding, all provide improved dynamic control.
  • Aerodynamic Performance—Up to -20 dBA acoustical attenuation can be achieved for the V260A within a single stage construction. Dual-stage construction can provide up to -25 dBA attenuation.
  • Improved Service Life—The attenuator is an integral part of the seal assembly. The seal wipes to ball surface, not the attenuator, promoting increased service life.
  • Trim Versatility—Key valve components, such as valve body, ball, shaft and bearings, are interchangeable between the Design V260A, V260B and V260C. This feature allows you to reduce your spare parts inventory and maintenance time.
  • Sour Service and Sour Crude Oil Capability—Optional materials are available that comply with NACE Standard MR0175-2002.
  • Tight Shutoff—Self-adjusting seal(s) that are pressure assisted provide tight shutoff for long reliable service. The design incorporates a heavy duty S31600 stainless steel carrier that retains the composition seal for full-rated pressure drop service.
  • Heavy Duty Trunnion—The ball trunnions are designed for demanding applications requiring long service life, with a reduction in maintenance time and costs.
  • Broad Hydrodynamic Applications—Single, dual, and three-stage attenuators for the V260B may be provided for a varying range of applications. A Kc value of 1.0 is achievable depending on service conditions.
  • Flexible Applications—The attenuator is active throughout the ball rotation for very demanding services or a characterized attenuator is used to match the service conditions (see figure 4).

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Table Table 1. Aerodome and Hydrodome Trim Benefits Comparison
Benefits Typical Competitive Device Design V260A with Aerodome Attenuator Design V260B with
Hydrodome Attenuator
Up to -20 dBA aerodynamic noise attenuation No Yes N/A
Excellent attenuation effect at critical opening position No Yes Yes
High Density (Full) or characterized attenuation No Yes Yes
2 or 3 stage options No Yes Yes
Effective bidirectional attenuation option No Yes Yes
Integrated ball, shaft, and attenuator design for best throttling dynamics No Yes Yes
Dual seal option No Yes Yes
Ball seal exchange without actuator removal No Yes Yes
Kc improved versus unattenuated device Yes N/A Yes
Double block-and-bleed option No Yes Yes
Overall ease of maintenance No Yes Yes
Trunnion-mounted ball for excellent wear resistance Yes Yes Yes
Low profile for ease of piping Yes Yes Yes

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Table 2. Standard Materials of Construction
Part Material
Valve Body LF2 Carbon Steel
Ball WCC Carbon Steel
Seal POM with S31600 SST Seal Blank or
PTFE/PEEK with S31600 SST Seal Blank
Dome Attenuator S17400 SST
Shaft S17400 SST H1075 or S17400 SST H1150 DBL
Wave Spring S17700 SST or N07750
Tailpiece LCC Carbon Steel
Tailpiece Mounting Bolting B7 Steel or B7M Steel
Bearing Plate Carbon Steel
Bearings S30400 SST with Aramid liner
Thrust Washer Carbon filled PTFE
Packing Box Housing LCC Carbon Steel
Packing PTFE/Carbon filled PTFE
Packing Bolting B7 Steel, B7M Steel, or B8M Class 2 SST
Packing Follower, Packing Box Ring Annealed S31600 SST
Groove Pins B8M SST
O-Rings Nitrile
Actuator Mounting Bolting Steel Grade 5

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Table 3. Dimensions
VALVE SIZE, INCHES A D K T U W
(THREADED)
APPROXIMATE WEIGHT
Shaft Dia. Spline Dia.
mm kg
8 661 356 273 457 44.4 44.4 273 51 See thread
info below
424
10 788 324 553 63.5 63.5 337 76 653
12 840 369 639 882
16 991 508 508 848 76.2
76.2
76.2
63.5
533 127 2472
20 1194 602 1040 88.9
88.9
88.9
63.5
4313
Inches Pounds
8 26.04 14.00 10.75 18.00 1-3/4 1-3/4 10.75 2.00 3/4-10 975
10 31.04 12.75 21.77 2-1/2 2-1/2 13.25 3.00 7/8-9 1550
12 33.07 14.53 25.15 2025
16 39.00 20.00 19.99 33.38 3
3
3
2-1/2
21.00 5.00 1-1/4-8 5450
20 47.00 23.70 40.96 3-1/2
3-1/2
3-1/2
2-1/2
9500

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51.3:V260
November 2006
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