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Design V150S Slurry Vee-Ball ® Control Valve

Slurry Vee-Ball Valve Description The Design V150S Slurry Vee-Ball® valve shown in figure 1 mates with CL150 raised face flanges. Rugged construction, highly wear-resistant trim materials, and an unrestricted straight through flow path make the design ideal for controlling the most abrasive of slurries.
A shaft with a choice of drive connections will allow a variety of power operated actuators and valve positioners or controllers to be used.
The design is particularly effective in minimizing erosive damage to the adjoining pipework, thereby providing greater operational safety and service life when compared with other valve types.

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Features

  • Fully protective trim—The valve body, shaft, and bearings are fully protected by hard wear-resistant trim materials.
  • Pipeline and flange protection—The throttled flow stream is guided through a specially shaped flow ring to minimize turbulence and impingement on the pipe wall. The valve can be matched to the bore size of the inlet and outlet piping in order to prevent turbulence being generated by the step resulting in scouring erosion of the flange faces, unexpected leakage, and expensive rework. In addition, both the inlet and outlet valve flange faces are protected by a portion of the hard trim.
  • Long Service Life—The Vee-Ball design, when used in reverse flow mode, keeps the high velocity down stream of the vena contracta within the flow ring bore at the outlet of the valve. Compared with other styles of valves, the exit flow is essentially parallel with the flow ring wall and a minimum of flow impingement occurs. Combined with a choice of hard wear-resistant materials, a significantly long life is obtained.

Easily replaceable trim parts allow the valve to be overhauled at predetermined intervals and the valve body used again during repeated operational cycles.

  • Ease of installation—Full flanging on the valve body allows the valve body to be easily aligned centrally with the pipe flanges, an essential requirement in avoiding erosion across the flange faces.
  • Excellent Flow Control—Precise contouring of the V-notch ball provides a modified equal percentage flow characteristic. When combined with a valve actuator/controller system having minimal lost motion, improved process control can be obtained.
  • Quick and Easy Maintenance—All trim parts are retained without the use of press fits or screw threads exposed to the process fluid. See figure 2.
  • Structural Integrity—The valve body, complete with flanges, is made from a one-piece casting. No welding is employed. No O-ring seals are used. Use of a flanged valve body does not require the use of extra long studs.

The shaft seal is made from well-proven PTFE chevron ring packing with the means for external adjustment.

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Options

  • A PSZ (partially stabilized zirconia) ceramic flow ring insert is available with HCI (high chrome iron) or PSZ ceramic ball for particularly aggressive slurry services with extended lifetime requirements. The ceramic insert offers substantial increase in flow ring lifetimes.
  • Trim materials are available to meet the requirements of corrosive/erosive slurries. See table 2.
  • The "Flow Over the Top" V-Notch Ball offers an alternative to the standard V-Notch Ball in scaling applications.
  • The drive shaft is available with either a double D or splined actuator connection to accommodate a choice of actuation between a spring-opposed diaphragm or a rack and pinion.

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Specifications

Valve Sizes

■NPS 3, ■4, ■6, ■8, ■10, and ■12

End Connection

V150S: CL150 Raised-face flange

Face to Face Dimension

See figure 3

Maximum Inlet Pressure

Consistent with pressure-temperature ratings per ASME B16.34 but do not exceed the material temperature capabilities shown below or the pressure drop limitations

Maximum Shut Off Pressure

See tables 3 and 4

Shutoff Classification

Class I per ANSI/FCI 70-2 and IEC 60534-4
(Class II and better not available). A defined initial maximum leak rate can be provided subject to review of service conditions.

Construction Materials

Standard Construction: See table 1

Temperature Capability

For Trim 1: 427°C (801°F) maximum
For Trims 2 and 3: 230°C (446°F) maximum
For materials: See table 1

Flow Characteristic

Approximately equal percentage

Dimensions

See figures 3 and 4

Flow Direction

Reverse flow recommended (into concave face of ball, out through the flow ring)

Flow Coefficients

See section labled Coefficients in this bulletin

Maximum Ball Rotation

90 degrees

Valve Installation

Shaft axis to be horizontal

Actuator Mounting

Right-hand or left-hand, as viewed from upstream end of valve

Valve/Actuator Action

With diaphragm or piston rotary actuator and splined shaft, the valve is field-reversible between PDTC or PDTO: ■push-down-to-close (extending actuator rod closes valve) and ■push-down-to-open (extending actuator rod opens valve)

Actuator Size Selection

Contact your Emerson Process ManagementTM sales office for information

Approximate Weight

NPS 3: 15 kg (33 lb)
NPS 4: 28 kg (62 lb)
NPS 6: 45 kg (99 lb)
NPS 8: 82 kg (180 lb)
NPS 10: 120 kg (265 lb)
NPS 12: 178 kg (390 lb)

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Table Table 1. Standard Construction Materials
Part Material MATERIAL TEMPERATURE CAPABILITY
°C °F
Minimum Maximum Minimum Maximum
Valve Body Carbon Steel ASTM A216 WCC -29 427 -20 800
Body Liner High Chrome Iron ASTM A532 Class III Type A -29 427 -20 800
V-Notch Ball High Chrome Iron ASTM A532 Class III Type A -29 427 -20 800
PSZ Ceramic (optional) -29 427 -20 800
Flow Ring High Chrome Iron ASTM A532 Class III Type A -29 427 -20 800
HCI with Ceramic Insert (optional) -29 230 -20 450
Flow Ring Retainer Carbon Steel ASTM A105 -29 427 -20 800
Bearing Shroud High Chrome Iron ASTM A532 Class III Type A -29 427 -20 800
Bearing 440C 58Rc -29 427 -20 800
Drive Shaft S17400 (17-4PH) Cond. H1025 -29 427 -20 800
Follower Shaft S17400 Cond. H1025 -29 427 -20 800
Shaft Pins 420 SST -29 427 -20 800
Gaskets Graphite SST Laminate -198 538 -325 1000
Packing Set PTFE V-ring -46 230 -50 450
Graphite -198 538 -325 1000
Packing Box Ring and Follower S31600 (316 SST) -198 538 -325 1000
Studs B8M Class 2 -45 538 -50 1000
Nuts S31600 -45 538 -50 1000
Retainer Screws and Clips S31600 -45 538 -50 1000
Spring 304 SST -29 427 -20 800
Plug 316 SST -45 538 -50 1000

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Table 2. Trim Levels
Trim Level Ball Flow Ring Valve Body Liner Bearing Shrouds
1 (standard) HCI (High Chrome Iron) HCI HCI HCI
2 HCI HCI with ceramic insert HCI HCI
3 Ceramic Ball HCI with ceramic insert HCI HCI

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Table 3. Maximum Allowable Shutoff Pressure Drops (Valve Body Ratings) based on Carbon Steel Material. Consult the tables for both trim and body limits.
TEMPERATURE RANGE PRESSURE RATING
WCC CL150
°C Bar
-46 to -29 - - -
-29 to 38 20.0
93 17.9
149 15.9
204 13.8
232 12.8
260 11.7
316 10.7
343 9.65
371 8.62
399 6.55
427 5.52
°F Psi
-50 to -20 - - -
-20 to 100 290
200 260
300 230
400 200
450 185
500 170
550 155
600 140
650 125
700 110
750 95
800 80

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Table 4. Maximum Allowable Shutoff Pressure Drops based on Standard Trim. Note: Do not exceed the pressure/temperature rating of the valve or mating flanges
TEMPERATURE RANGE VALVE SIZE, NPS
3 4 6 8 10 12
°C Bar
-29 to 427 47.0 27.5 28.3 27.5 15.2 13.8
°F Psi
-20 to 800 680 400 410 400 220 200
1. Refer to table 3.

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Table 5. Design V150S Dimensions
VALVE SIZE DESIGN V150S DIMENSIONS(1)
A B D G K M(2) N(2) S Diameter T U W
DN mm
80 165 80.0 235 140 130 104 98.0 19.1 152 31.8 14.2
100 194 102 214 152 140 117 98.0 19.1 152 31.8 14.2
150 230 111 214 175 164 124 112 25.4 152 31.8 14.2
200 304 184 208 220 231 195 124 31.8 235 46.0 17.5
250 385 235 208 250 261 235 132 31.8 235 46.0 17.5
300 455 291 208 300 304 270 132 38.1 235 46.0 17.5
NPS Inch
3 6.49 3.15 9.26 5.51 5.12 4.11 3.86 0.75 6.00 1.25 0.56
4 7.62 4.02 8.44 5.98 5.53 4.61 3.86 0.75 6.00 1.25 0.56
6 9.06 4.38 8.44 6.89 6.45 4.90 4.40 1.00 6.00 1.25 0.56
8 11.96 7.25 8.19 8.66 9.11 7.68 4.90 1.25 9.25 1.81 0.69
10 15.16 9.26 8.18 9.84 10.26 9.25 5.19 1.25 9.25 1.81 0.69
12 17.91 11.47 8.18 11.81 11.97 10.63 5.19 1.50 9.25 1.81 0.69
1. Stud length associated with clearance dimension "M" is longer than standard length specified in ASME B16.5.
2. Clearance necessary to remove flange bolts.

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Table 6. Design V150S Dimensions for Double D Shaft Drive
VALVE SIZE E S(1) FLAT LENGTH FLAT SIZE T U W
DN mm
80 83 19.0 25.4 14.2 95 25 see below
100 83 19.0 25.4 14.2 95 25
150 83 25.4 25.4 17.5 95 25
200 83 31.8 25.4 20.6 133 38
250 89 31.8 25.4 20.6 133 38
300 89 38.1 38.1 25.4 133 38
NPS Inch
3 3.25 0.75 1.0 0.56 3.75 1.0 1/2-13
4 3.25 0.75 1.0 0.56 3.75 1.0 1/2-13
6 3.25 1 1.0 0.69 3.75 1.0 1/2-13
8 3.25 1.25 1.0 0.81 5.25 1.5 5/8-11
10 3.5 1.25 1.0 0.81 5.25 1.5 5/8-11
12 3.5 1.5 1.5 1.0 5.25 1.5 5/8-11
1. This nominal valve shaft diameter is the shaft diameter through the packing box. Use this diameter when selecting Fisher actuators.

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51.3:V150S
July 2007
©Fisher Controls International LLC 2003, 2007; All Rights Reserved Printed in USA
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