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The POSI-SEAL ® Package

POSI-SEAL Package Description The POSI-SEAL® Package (PSP) (see figure 1) combines a Type A41 High Performance Butterfly Valve, a Type 1035/El-O-Matic Rack-and-Pinion Actuator, your choice of PMV Positioners (see
table 3), TopWorx Limit Switches (see table 1), and a wide variety of Solenoid valves (see table 2). The combination of the POSI-SEAL valves, actuator and accessories assures you of the performance, reliability and dependability that you have come to expect from Emerson Process Management. The PSP offers complete compatibility, a competitive price and the most flexible automated valve package in the industry.
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Specifications

Type A41 Valve

Sizes and End Connection Styles

■2, ■3, ■4, ■6, ■8, ■10, and ■12-inch valve sizes available in wafer or single flange style. 2-inch size is only available in wafer style. See figure 3 for typical valve dimensions.

Mating Flange Capabilities

All sizes compatible with appropriate Class 150. 2-Inch also compatible with Class 300 and 600 flanges (schedule 80 or lighter)

Valve Classification

Face-to-face dimensions of 3- through 12-inch sizes in Class 150, and meets API 609 or MSS SP-68 standards for face-to-face dimensions of wafer style valves

Maximum Inlet Pressures(1)

Carbon Steel and Stainless Steel Valve Bodies: Consistent with Class 150 pressure-temperature ratings per ASME B16.34 unless limited by material temperature capabilities. 2-inch is also consistent with
Class 600.

Maximum Pressure Drops(1)

Consistent with Class 150 and pressure/temperature ratings per ASME B16.34 except at some higher pressure/temperatures values. (See bulletin 21.1:A41)

Material Temperature Capabilities(1)

PTFE Seal: -46 to 232°C (-50 to 450°F)
2-Inch Metal Seal: -46 to 538°C (-50 to 1000°F)

Shutoff Classifications

PTFE Seals: No visible leakage for this bi-directional seal per MSS SP-61
2-Inch Metal Seal: Bidirectional shutoff. 0.001% of maximum valve capacity (1/10) of Class IV per ANSI/FCI 70-2 and IEC 60534-4. Pressure drop is 740 psig forward and 100 psig reverse.

Flow Coefficients

See the section titled Coefficients in this bulletin or Catalog 12.

Type 1035/El-O-Matic Actuator

Actuator Sizes

Double Acting: ■EDA 25, ■EDA 40, ■EDA 65, ■EDA 100, ■EDA 200, ■EDA 350,
■EDA 600, and ■EDA 950

Spring Return : ■ESA 25, ■ESA 40, ■ESA 65, ■ESA 100, ■ESA 200, ■ESA 350,
■ESA 600, ■ESA 950, and ■ESA 1600

Output Shaft: Recessed double D output insert for Type A41 valves

Dual Stop Adjustment: E Series actuators are furnished with dual stop adjustments (DSA) as a standard feature

See figure 2 for dimensions with Type A41 valve.

Supply Pressure(1) (Operating Pressure)

Double Acting and Spring Return: 2.8 to 8.3 bar (40 to 120 psig)

Temperature Range(1)

Standard: -20 to 79°C (-4 to 175°F) with Nitrile O-rings
Optional: High temperature: -20 to 121°C (-4 to 250°F) with fluorocarbon O-rings
Low temperature: -40 to 79°C (-40 to 175°F) with EPDM and special lubricant

Actuator Orientation

Standard: Parallel to the pipeline, Code A.
Optional: Code B, C and D (See bulletin 22.1:1035)


1. The pressure/temperature limits in this bulletin and any applicable standard or code limitation for valve should not be exceeded.
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Features

The A41 High Performance Butterfly Valve provides...

  • Exceptional Shutoff—Patented bidirectional soft seal ring with pressure-assisting action results in exceptional shutoff rates as shown in the specifications.
  • Shaft Retention—Redundant shaft retention provides added protection. The packing follower and shaft step interact to hold the shaft securely in the valve body.
  • Easy Installation—The valve body self-centers on the line flange bolts as a fast, accurate means of centering the valve in the pipeline.
  • Improved Environmental Capabilities—The optional ENVIRO-SEAL® packing system is designed with improved sealing, guiding, and loading force transmission. The ENVIRO-SEAL packing system can control emissions to below the EPA (Environmental Protection Agency) limit of 100 ppm (parts per million) for valves.
  • Low Cost Maintenance—Individual disc/shaft components can be replaced after disassembly due to taper pin and hollow pin connections in the 3- through 12-inch sizes.

The 1035 Rack and Pinion Actuator provides...

  • Three Point Suspension System—Three carbon filled PTFE guide bands provide a low friction bearing surface for piston alignment and rack support.
  • Balanced Piston Design—As part of the design, three equally spaced bearing surfaces are cast into each piston. The rack and pinion construction results in even distribution of bearing loads.
  • Dual Piston Design—Air pressure applies a balanced force across the common pinion gear.
  • Multiple Constructions—Conversion from double acting to spring return, or vice versa, is simple and safe, thus reducing spare part requirements.
  • Dual Stop Adjustment—This adjustment is standard on all E Series double acting and spring return actuators.

Emerson Process Management has assembled the accessories to the PSP based on their compatibility to the other items in the package, their quality level, and customer preference.
The PSP is available with several different PMV Positioners: P4, P5, and EP5. The solenoid valves available are all made by ASCO® (see table 2). The PSP can be ordered with an Airset (Type 67AFR-601 pressure filter regulator) that attaches onto the mounting bracket, if required.

Note
Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use, and maintenance of any product remains with the purchaser and end-user.

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Table Table 1. GO® Switches as compared to competitors(1)
Features TopWorx Switchpak StoneL Quartz Westlock Accutrak
Enclosure Diecast aluminum with epoxy coating Diecast aluminum with epoxy coating Diecast aluminum with epoxy coating
Switches Model 41-21010-000
2 SPDT mechanical limit switches rated 15 amps @ 125VAC, .5 amp @ 125VAC
Model 41-2U010-000
2 SPDT GO Leverless Limit Switches with hermetically sealed snap action contacts rated 4 amps @ 120VAC, 3 amps @ 24VDC
Model MQ2VE2R
2 SPDT mechanical limit switches rated 10 amps @ 125VAC, .5 amp @ 120VDC
Model PQ2HE2R
2 SPST reed switches with hermetically sealed contacts rated .15 amp @120VAC, .15 amp @ 30VDC
Model 2007X
2 SPDT mechanical limit switches rated 10 amps @ 125VAC, .5 amp @ 120VDC
Model 2217X
2 SPST Magnum reed switches with hermetically sealed contacts rated 3 amps @ 120VAC, 2 amps @ 24VDC
Visual Indication Polycarbonate GO Dome Polycarbonate indicator skirt Polycarbonate Beacon, yellow and black visual indication
Namur Shaft Yes Yes Yes
UL/CSA Approval UL listed, CSA certified for Class I, Div. 1 and 2, Groups E, F, G; Class III Hazardous Location Service FM/CSA certified for Class I, Groups C and D, Div. 1 and 2, Class II, Groups E,F,G, Div. 1 and 2, Class II, Groups F and G, Div. 2, Class III, Div. 1 UL listed, CSA certified for Class I, Groups C and D, Class II, Groups E, F, G, Div. 1 and 2
NEMA Rating Nema 4, 4X, 7, and 9, explosion proof Nema 4, 4X, 6, 7 and 9, explosion proof Nema 4, 4X, 7, and 9, explosion proof
1. Information in this table obtained from General Equipment and Mfg. Co., Inc.

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Table 2. Solenoid Valves Available
Solenoid Models NEMA 4, 4X NEMA 4, 4X, 7, 9 Tubing Req'd(1) NAMUR Mounted Nipple or Switch Mounted
3-Way Spring Return
85515G478 X     X  
EF8551G478   X   X  
8320G174 X   X   X
EF8320G174   X X   X
4-Way Double Acting
8551G487 X     X  
EF8551G487   X   X  
8345G-1 X   X   X
EF8345G-1   X X   X
1. 8551G478, EF8551G478, 8551G487, and EF8551G487 may also require tubing, consult your Emerson Process ManagementTM sales office.

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Table 3. Positioners Available
Characteristics PMV(1)
P4 P5 EP5, EP5IS, EP5EX(3)
Input Signal 3-15/20-100
psi/kPa
3-15/20-100
psi/kPa
4-20 mA
Air Supply psi/bar 150/10 150/10 150/10
Air Connections 1/4" NPT 1/4" NPT 1/4" NPT
Linearity(2) ±0.7 ≤0.5 ≤0.5
Repeatability(2) 0.5 ≤0.5 ≤0.5
Hysteresis + Deadband(2) 0.8 - - - - - -
Hysteresis - - - ≤0.75 ≤0.5
Gain Factor ISA 75.13 20 66 66
Temperature Range -20°C to 85°C (-4°F to 185°F) -20°C to 85°C (-4°F to 185°F) -20°C to 85°C (-4°F to 185°F)
1. Information in this table obtained from PMV Palmstiernas.
2. Percentage of full scale.
3. EP5 contains a I/P converter, the EP5IS is Intrinsically Safe, and the EP5EX is Explosion Proof.

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Table 4. Weights of Actuator and Mounting Bracket(1)
Actuator Mounting Bracket
Type Double Acting Spring Return Mount to Valve Size kg lb
kg lb kg lb
E25 1.3 2.7 1.7 3.7 2 and 3 1.0 2.3
E40 1.8 4.0 2.4 5.3 2-6 1.3 2.9
E65 2.4 5.3 3.6 7.9 2-6
8
1.3
2.8
2.9
6.1
E100 3.1 6.1 4.6 10.1 2-6
8
1.3
2.8
2.9
6.1
E200 5.8 12.8 9.1 20.1 2-6
8
10
12
1.3
1.5
1.6
3.8
2.9
3.2
3.6
8.4
E350 10.4 22.9 16.9 37.3 2-6
8
10
12
1.3
1.5
1.6
3.8
2.9
3.2
3.6
8.4
E600 19.4 42.8 27.6 60.8 8
10
12
2.4
2.2
4.5
5.3
4.8
9.9
E950 26.4 58.2 38.6 85.0 10
12
2.1
2.1
4.6
4.6
E1600 42.7 94.1 65.8 145 12 2.2 4.8
1. To approximate your PS Package weight without solenoids, positioners or switches, combine the weight of the actuator and mounting bracket from this table and the valve from
table 5.

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Table 5. Weight of Valve
Valve Size, Inches Wafer Single Flange
kg lb kg lb
2 4 9.5 - - - - - -
3 5 10 6 14
4 9 19 11 24
6 13 29 16 35
8 21 47 27 59
10 34 75 40 88
12 49 107 62 137

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Table 6. Dimensions of POSI-SEAL® Package/Actuators and Mounting Brackets
ACTUATOR TYPE WIDTH
DOUBLE ACTING
WIDTH
SPRING RETURN
C
HEIGHT
D
DEPTH
MOUNTING BRACKET HEIGHT
2 and 3" 4" 6" 8" 10" 12"
  mm
E25 159 172 100 83 70 - - - - - - - - - - - - - - -
E40 180 204 113 96 70 70 70 - - - - - - - - -
E65 199 249 125 106 70 70 70 114 - - - - - -
E100 221 267 138 117 70 70 70 114 - - - - - -
E200 283 360 163 137 - - - 70 70 73 70 121
E350 305 387 201 181 - - - - - - 70 73 70 121
E600 390 480 250 217 - - - - - - - - - 73 70 121
E950 440 532 289 242 - - - - - - - - - - - - 70 70
E1600 520 641 327 274 - - - - - - - - - - - - - - - 70
  Inches
E25 6.26 6.77 3.94 3.27 2.75 - - - - - - - - - - - - - - -
E40 7.09 8.03 4.45 3.79 2.75 2.75 2.75 - - - - - - - - -
E65 7.84 9.80 4.92 4.19 2.75 2.75 2.75 4.50 - - - - - -
E100 8.70 10.51 5.44 4.61 2.75 2.75 2.75 4.50 - - - - - -
E200 11.14 14.17 6.42 5.39 - - - 2.75 2.75 2.88 2.75 4.75
E350 12.00 15.24 7.92 7.12 - - - - - - 2.75 2.88 2.75 4.75
E600 15.24 18.78 9.84 8.53 - - - - - - - - - 2.88 2.75 4.75
E950 16.69 20.35 11.38 9.51 - - - - - - - - - - - - 2.75 2.75
E1600 20.31 25.08 12.87 10.81 - - - - - - - - - - - - - - - 2.75

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Table 7. Dimensions of POSI-SEAL® Package/Valves
VALVE SIZE, INCHES R G K
Wafer Single Flange Wafer Single Flange Wafer and Single Flange
mm Inches mm Inches mm Inches mm Inches mm Inches
2 103 4.06 - - - - - - 102 4.0 - - - - - - 102 4.00
3 133 5.25 189 7.44 70 2.75 79 3.12 121 4.00
4 171 6.75 219 8.62 86 3.38 102 4.0 124 4.88
6 219 8.62 273 10.75 121 4.75 129 5.06 152 6.00
8 272 10.69 333 13.12 155 6.12 157 6.19 181 7.12
10 330 13.00 406 16.00 186 7.31 198 7.81 229 9.00
12 387 15.25 476 18.75 222 8.75 230 9.06 254 10.00

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Table 8. Length of Entire POSI-SEAL® Package
ACTUATOR SIZE VALVE SIZE
Wafer Single Flange
2 3 4 6 8 10 12 3 4 6 8 10 12
  mm
E25 373.1 341.4 - - - - - - - - - - - - - - - 350.8 - - - - - - - - - - - - - - -
E40 386.1 354.3 392.7 455.9 - - - - - - - - - 363.7 408.4 463.8 - - - - - - - - -
E65 398.0 366.3 404.6 467.9 575.6 - - - - - - 375.7 420.4 475.7 577.3 - - - - - -
E100 - - - 379.5 417.8 481.1 588.8 - - - - - - 388.9 433.6 489.0 590.6 - - - - - -
E200 - - - - - - 442.7 506.0 572.5 647.2 760.0 - - - 458.5 513.8 574.3 659.9 767.8
E350 - - - - - - - - - 544.1 610.6 685.3 798.1 - - - - - - 551.9 612.4 698.0 805.9
E600 - - - - - - - - - - - - 659.4 734.1 846.8 - - - - - - - - - 661.2 746.8 854.7
E950 - - - - - - - - - - - - - - - 773.2 835.2 - - - - - - - - - - - - 785.9 843.0
E1600 - - - - - - - - - - - - - - - - - - 873.0 - - - - - - - - - - - - - - - 880.9
  Inch
E25 14.69 13.44 - - - - - - - - - - - - - - - 13.81 - - - - - - - - - - - - - - -
E40 15.20 13.95 15.46 17.95 - - - - - - - - - 14.32 16.08 18.26 - - - - - - - - -
E65 15.67 14.42 15.93 18.42 22.66 - - - - - - 14.79 16.55 18.73 22.73 - - - - - -
E100 - - - 14.94 16.45 18.94 23.18 - - - - - - 15.31 17.07 19.25 23.25 - - - - - -
E200 - - - - - - 17.43 19.92 22.54 25.48 29.92 - - - 18.05 20.23 22.61 25.98 30.23
E350 - - - - - - - - - 21.42 24.04 26.98 31.42 - - - - - - 21.73 24.11 27.48 31.73
E600 - - - - - - - - - - - - 25.96 28.90 33.34 - - - - - - - - - 26.03 29.40 33.65
E950 - - - - - - - - - - - - - - - 30.44 32.88 - - - - - - - - - - - - 30.94 33.19
E1600 - - - - - - - - - - - - - - - - - - 34.37 - - - - - - - - - - - - - - - 34.68

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20.1:PSP
February 2007
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